How Tobacco Leaves Are Harvested And Prepared For Cigar Making
Keywords: fine cigars
The process of preparing tobacco leaves for cigar making is a long and intricate one.
First the leaves are harvested, then aged with a process using a combination of heat and shade to lower the amount of sugar and water in the leaves without causing the large leaves to rot. This primary process, called curing takes from 24-45 days depending upon the climatic conditions and the construction of the barns used to store the harvested tobacco.
Some aspects of the curing process are manipulated based on the type of tobacco being cured and the desired color of the leaf. The secondary process which is called fermentation is continued under conditions which allow the leaf to die slowly while controlling the temperature and humidity to ensure that the leaf continues fermenting without rotting or disintegrating. It is during this process where the flavor, burning, and aroma of the leaf are developed.
Once the leaves have been allowed to age properly, they are then sorted to be used as filler or wrapper depending upon their overall quality and appearance. The leaves are continually moistened and handled carefully during this process to be sure that each leaf is used for its best purpose according to its individual qualities. The leaf will be baled, inspected, unbaled, reinspected, and baled again over and over as the aging cycle continues. When the leaf has reached the maturity desired by the manufacturer it is then used in the production of a cigar.
Just as in the beginning, a quality cigar is still created by hand. Incredibly, an experienced cigar roller can make hundreds of quality, nearly identical cigars per day. These rollers keep the tobacco moist and use specially designed crescent-shaped knives used to form the filler and wrapper leaves quickly and accurately. After being rolled the cigars are stored in wooden forms as they are allowed to dry and the uncapped ends cut to a uniform size. At this point, the cigar is a completed product that can be kept indefinitely under proper conditions. Cigars have been known to last for decades when kept at close to 70 degrees and 70% humidity.
Some premium brand cigars use different varieties of tobacco for the filler and the wrapper. “Long filler cigars” are a much higher quality of cigar, using long leaves throughout. These cigars also use a third variety of tobacco leaf, a “binder”, between the filler and the outer wrapper. This permits the makers to use more delicate and attractive leaves as a wrapper. These high-quality cigars almost always blend varieties of tobacco. Even Cuban long-filler cigars will combine tobaccos from different parts of the island to incorporate several different flavors.
Gregg Hall is a business consultant and author for many online and offline businesses and lives in Navarre Florida with his 16 year old son in Navarre Florida. Get fine cigars at www.cubancigarsplus.com
Previous Articles Highlighter:
Is Travel Insurance A Necessity Or Not? (1)
Be sure that the company and plan you choose is the one that best suits you and the travel plans you have made. If you travel frequently, you may want to consider a long term travel insurance policy.
Choosing The Right Mechanic For Your Sports Car (2)
Remember, a good mechanic can be immensely valuable. Using a poor mechanic can result in disaster. You undoubtedly care about your sports car and want to make sure it is treated properly and maintained optimally.
Get Away From It All With Golf Holidays (3)
When picking a destination for golf holidays, pick the course you wish to play on first, and then find out about lodging at hotels, resorts, or stay and play package plans.
Would You Like To Learn How To Roll Your Own Cigar? (4)
In addition to the history of cigars and cigar rolling, many other subjects are covered. Pupils learn about the diverse types of tobacco grown in different countries, their distinctive flavor characteristics, and how to develop unique cigar blends.
How 80's Video Games Influence Art Today (5)
These teens are now adults looking back with a hint of nostalgia at their youth, despite the fact that it was only 15-20 years ago. But technology changes quickly and so these icons of the 80's are now being featured in art galleries like Gallery Nineteen Eighty Eight in Hollywood.
Eye-popping Properties Of HDTV (6)
While a traditional analog set can only display 525 lines of resolution, HDTV technology takes this one step farther. HDTV broadcasts can display 1080 horizontal lines of resolution. This makes a huge difference in the picture clarity and quality.
How To Choose A High Quality Motorcycle Boot (7)
This is of major Importance to bikers because it protects the toe and arch from fatigue and damage due to gear shifting. That's not something that everyone thinks about but it's important.
Strength Training For Climbing (8)
As a result, it's unlikely that any single grip position will ever get worked maximally and, therefore, the individual grip positions (e.g. crimp, open hand, pinch, etc.) are slow to increase strength.
Strength Training For Cyclists (9)
No one knows for certain, which means it's time for a personal observation. It seems quite likely that the strength training carried out by Hickson's charges improved fatigue resistance in their muscles, permitting them to persist longer both during high-intensity tests of endurance and prolonged efforts at a submaximal (80% V02max) intensity.
Choosing Tires For Winter Driving (10)
This is particularly important if your vehicle is front wheel drive where using mismatched rear wheels may result in a loss of traction when braking on the icy roads of winter.
Newer Articles Highlighter:
A History Of Cigars (1)
It is still to this day illegal for Americans to buy or import Cuban cigars, however as usual with embargoes or prohibition there is a large scale smuggling trade where they can be obtained and in addition with the use of home computers and the internet it has become very easy for Americans to get Cuban cigars from other countries like Canada where no embargo exists.
Owning A Sports Car As A Hobby (2)
Keywords: innovative car care products There are those who decry sports car ownership as poor decision-making. They maintain the limitations in functionality, high maintenance and insurance costs, and other factors make owning a sports car a poor move.
Should Your Next Sports Car Be A Convertible? (3)
However, safety and expense analysis is not always perfectly suited for decision making. If they were, no one would drive sports cars. Instead they would opt for safe, cheaply insurable vehicles all of the time.
How The Internet Can Enrich Your Sports Car Experience (4)
When not behind the wheel or under the hood, a true sports car fan can find a great deal of information and entertainment from behind a keyboard. Gregg Hall is a business consultant and author for many online and offline businesses and lives in Navarre Florida with his 16 year old son.
An Overview Of Honda Hybrids (5)
Honda began its sale of hybrid vehicles in 2005, the same year as many other car manufacturers. However, now Honda is predicting at least double the sales of their new 2006 hybrid models.
Three Factors In Choosing A Body Shop For Your Sports Car (6)
A smart sports car owner who looks carefully for a great body shop is likely doing himself or herself a great favor. Accidents happen, but there is no reason to compound the annoyance associated with them by choosing a second-rate body shop.
Three Ways To Extend The Life Of Your Sports Car (7)
Often, one may take the attitude of those who say "if it isn't broken, don't fix it." This seemingly common-sense approach however may keep sports car owners from thinking proactively about maintaining their car.
How To Protect Your Sports Car (8)
Even stalwart drivers can benefit from re-reading defensive driving guidelines and making a concerted effort to drive as safely as possible. Maintaining Many sports cars are damaged while actually being repaired.
How To Filet A Fish (9)
I have been fishing regularly for over 30 years and I have seen a lot of people who cannot properly clean their fish after catching it so I thought I might offer a little guidance.
Intensify Your Home Theater Experience With HDTV (10)
For example the audio that is part and parcel of HDTV video comes in surround sound. What this does is it takes complete advantage of the surround sound receiver of HDTV broadcasting.
Permalink to How Tobacco Leaves Are Harvested And Prepared For Cigar Making